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High-quality Control of the Cuban Cigar Boxes in the Factory

High quality management on cigars concerns the development, appearance, taste, and suction(draw). As soon as it’s done, it’s not finished. High-quality control needs to be exercised on all packaging materials and, then, on the full box to verify the shading of the cigars before closing it. That appears easy. In reality, for hand made cigars, it’s a tough problem. To not do it, however, to set up the standards of acceptance and to respect them.

Construction Control

A Premium cigar is meant to have an ideal form on the correct dimension (size and ring gauge). The physique should be straight and, when examined by feeling, the compactness should be even from one end to the other, not too soft, not too hard. The head should be properly closed. The foot should be cut straight, perpendicular to the lengthwise axis. All that doesn’t assure that the cigar will smoke correctly because it doesn’t let you know how fillers are organized inside the bunch (See suction control).

Suction Quality Control 1

Historically, a hand made cigar with a great construction was supposed to have an excellent draw. So long as there was no suction machine, there was no alternative for checking it. Actually, it worked, but not 100%. Forget the very hard cigar that in all probability has a heavy draw. Forget the too soft cigar that has in all probability a too easy draw. A well-constructed cigar can have twisted fillers inside that obstructs the air flow. No one can really feel that before lighting the cigar up. Drawing test at machines, running within the machine-made cigar industry, have been adapted for the handmade cigars producers. To control the suction on a finished cigar, you may smoke it but then you may have destroyed it! There are two kinds of drawing test machines for finished cigars. With one, you cut the head for measurement and also you destroy your cigar too.

Suction Quality Control 2

The second technique works with a needle making a hole within the head for measuring and also you repair the cigar afterward. If the draw is bad, you send back the cigar to the manufacturing department to remake it or throw it away. You lose at the very least the wrapper, which could be very costly otherwise you lose the entire cigar. At present, thanks to a brand new machine, one of the simplest ways is to test the draw on the bunch before wrapping. If the draw is out of the appropriate range, you may simply remake the bunch, avoiding additional cost on the wrapper.

Appearance Control 1

A Premium cigar smoker likes to have an attractive product: a fair and clean coloration, and no breakage or hole within the wrapper. However the cigar is hand made (“error human exist”), and the wrapper is a natural product. Thus, there are a lot of methods to have defects in cigars. Even when these defects don’t have an effect on the taste, the buyer doesn’t like to see them. At every step of the production course of, from the leaf department to the quality control, the undesirable wrapper leaves and cigars are rejected.

Appearance Control 2

Wrapper leaves are responsible for the cigar’s appearance. Defects are naturally quite a few. They’re spots, stains, two-tone or three-tone colors, off-color veins, shine. Shine is an indication of a healthy wrapper. Off-color veins are a bad signal: tobacco has suffered within the field or has been improperly cured. Multi-tone colors can simply be ugly, some stains too. However, one green spot on a Cuban wrapper or few small white spots on a Cameroon one is like a signature: they show that the wrapper leaf is excellent and there’s no motive to reject the cigar.

I hope this information helps my clients understand how important are every single detail in the Habano production.

Sincerely,

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La CIGAR REFUGE Factory

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Best head Quality

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Perfect Measures

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Colors Selection

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Tobacco Leafs

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Tobacco Aging Leafs

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Cuban Cigars: Quality Control 20

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Cuban Cigars: Quality Control 22

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Making a Cuban Cigar

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Women lovely work

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Perfect Burn

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Cuban cigars of world-renowned quality under their general name. A true cigar aficionado will dig deeper to understand the intricate unique nature of each brand. This is a guide to the classics. In it, we will give a brief history of the most excellent premium brands available in Cuba. Some of these cigars can only be purchased on site in Cuba. Refer to our Cuba_for_Americans travel guide for more information on a safe and well-cultured trip to Cuba. What makes a Cuban unique The drying process of world-famous Cuban tobacco is where brands are separated. Drying and fermentation of tobacco leaves is a highly refined process, passed down from traditions and family dynasties of cigar makers. Every maker has their own recipe for flavor additives. Honey, sugar, rum, vanilla, pineapple and more are included to the savor.

The brands

Cohibas The immortal favorite of Fidel Castro. The origins of the blend and make aren’t quite as old as the other brands on this list. Cohibas originated under its flagship name  in the 60s. Castro’s bodyguard allegedly shared some of his private stash of smokes with the infamous leader. They were a special blend created by Eduardo Ribera, who was a local artisan. Monte Cristo The Count of Monte Cristo is a historically classic novel by Alexander Dumas. It was popular reading material in Cuban factories when it debuted. Alonzo Menendez bought out the Particulares brand in 1935. He and his son Benjamin chose to rename the brand after the Dumas character familiar in the cigar factory culture. The Spanish branded Montecruz was a brand rip off by Menendez. His family had to flee Cuba after Castro nationalized his factory. By changing the logo and varying the name, Menendez struck gold with the brand he’d lost. There were some slight differences with the make as well. Menendez had to opt for Cameroon wrapper to substitute the Havana wrapped he could no longer access. This did not reduce the soaring popularity the brand would proceed to have in the US. Romeo y Julieta Known famously because of James Bond’s enthusiasm (read more about that here) Romeo y Julieta showcase luxury with the romance of their name. The brand was christened after the Shakespearean tragedy in 1875. It was founded by Inocencio Alvarez and Manin Garcia. Originating in Cuba, the brand was forced to move to its current location in the Dominican Republic after a political outbreak. Partagas The cigar near Havana’s heart. The Partagas brand is traditional and well-loved. Its factory is located in the heart of the city. It is well-respected to be a cigar roller in this factory because of the traditional connotations.   Don Jaime Partagas y Ravelo immigrated to Havana, Cuba in 1845. He built the original factory where the bled of cigars that wear his name was first christened. The Don had an obsession with creating the perfect blend. He bought a large number of plantations for this purpose. Including the beautiful Vuelta Abajo. In modern times, the company has opened extensions in the Dominican Republic. The classic brand is still produced in Havana. You can read about touring the Havana location in our American’s guide to Cuba. The Cuban classic variation of Partagas is called Habanos S.A.   Punch Punch was registered as an official brand by a German living in Cuba during the 1840s. Over its many years in practice, older even than the Don’s famous quest blend, Punch has become a name favorite.

1. Upmann

These cigars made their mark on history because President Kennedy loved them. So much so that he stockpiled them before signing that infamously dreadful embargo that separates Americans from their Caribbean cigar heritage blood brother. Well played, Mr. President. Ramon Allones Classic, but not well known. Ramon Allones is a small local brand that originated in 1837. Older than most of the famous names on this list, it was always a small operation. It utilizes the same full-bodied tobacco that makes these other names icons. It may have even paved the way for the obsession that led to its peers.

The culture

Smoke has found its way into Cuba’s soul. The culture of the cigar is spoken over the cigar at its birth, almost like a blessing. Not in the literal sense. Rather, in the sense of the Readers. Origin of Readers The tradition born from 1865. During those days, knowledge and education options were low among the majority of factory workers. A factory selected one of its rollers to read works of literature to the others to improve their knowledge. Cuban cigar factories still have readers. This is a highly esteemed role. Daily he finds magazines, newspapers, and works of literature to enrich the H. Uppman rollers. The Cuban love of rum and cigars combined One other thing the Carribbean is known for? Classic rum. Tales of piracy and entrepreneurial pioneers circle around Carribbean rum par excellence. In the heart of this legendary production district, the Cubans have a refined taste for liquors as well as cigars. They will often pair the two for the best luxury experience available. Cubans traditionally share rum in a community glass. You can read more about Cuban drink sharing in our American aficionado’s guide to Paradise. Notes on parings The culture behind liquors and cigar pairings was refined by the likes of Earnest Hemingway, the famous novelist and Cuban expatriate. He was fond of that one famous bar-The Floridita-which is near to the soul of Havanna. Mojitoes were made here. So was the infamous Cuba Libre that is apparently a subject of controversy in some bars. This is a crash-course pairing guide for the aficionado with culture enrichment at near the heart of their passion. Mojitos with La Gloria Golden Age Mojitos are always better when their ingredients are cold fresh. Mojitos are light and refreshing in that regard. If made with the best ingredients, La Gloria Golden Age is said to couple the best via contrast. There is an earth, wood, leather and spice accent to this full-bodied cigar. Cuba Libre and La Gloria Cubana Cuba Libre is a lime-infused Rum and Coke. The flavor is all sweet and tart together. The La Gloria Cubana, particularly the Series RF, uses rich Nicurageuan fillers that add ligero flavors. These balance and amplify the sweet/tart of Cuba Libre. For the record, La Gloria may also pair well with Scotch and bourbon.   Tequila and Cohibas Many love to pair Tequila neat with the aromatic Cohiba. Tequila itself is smooth and stomach relaxing and pair where with the long-time savor that made Cohibas historic so quickly. Havana Cocktail and Olde Penn Another of the fresh ingredients mint-and-lime variations, Havana Cocktail is made with spiced rum,vanilla liquer vodka, and is topped off with ginger. Typically, the rum of choice if Captain Morgan. We’ve seen specialty officials pair these with Olde Penn. Old Penn is made by the Drew Estate Cigar Company. It has a flavor base that contrasts the fresh, fruit and sugar infused Havana. Old Penn typically has accents of pepper, leather, cedar, and toasted nuts. The Old Penn is actually a Nicuraguan cigar but made this list due to the highest of recommendations.

Hollywood Cigars: Aficionados on Screen

Cinema culture is at the center of our lives. It has gilded our dreams with class and fine-living fantasies.

Every silver-screen hero requires an equally classic cigar to complete the persona. Over the history of classic film and television, dapper heroes have wielded cigars as a declaration of power or a slapstick prop of comedy. Sometimes even both.

Heaven forbid we break from tradition. This is our master-list of silver-screen aficionados.

Man With No Name-The Good the Bad and the Ugly

Clint Eastwood characters are iconic for their everyman hero essence. They ride into town at the eleventh hour bringing cowboy logic and justice to even the most god-forsaken Western towns.

In many Eastwood movies, cigars are smoked on screen. They are also part of the backdrop.

In The Good, the Bad, and the Ugly, No-Name actually smoked a cigarillo. Probably one of the hand-rolled variety, although the blend is not exactly clear (wild tobacco for all we know). Cigarillos are usually classified as cigars and not cigarettes because they are wrapped in leaf wrapper like a cigar. 

Cigar culture is a central part of the Good, the Bad, and the Ugly. There are Parejos present in this movie, but they also search for Figurados as part of the characterization.  

Figurados are identified by different “figures” in their rolling shape. Cones, widebodies, and more creative forms meet this criterion.

The movie’s character Tuco should get a mention here as well. He spent iconic screen time searching for a “usable” cigar.  

Alan “Dutch” Schaefer in The Predator

A Vietnam veteran turned alien-wars fighter, Dutch took on that role with undying style.

The original Dutch was played by Arnold Schwarzenegger, a real-life cigar aficionado.

The Wolverine  

Marvel Comics James Howlett “Logan” has featured an iconic cigar love since his creation. While he won’t be allowed to feature with his iconic cigar in the printed comics anymore, his character has been immortalized by the film versions of X-Men.

The on-screen Wolverine, portrayed by Hugh Jackman, has many legacy moments focusing his iconic cigar. Some of which include dousing a cigar in his self-healing palm and lightning up from the flames of a wasted battlefield.

Jackman’s Wolverine smoked Cohibas of several form varieties. These come in all sizes including the Hollywood favored Parejo.

Tony Montana, Scarface

Al Pacino has a storied career playing mobsters and gunslinging characters. Scarface features the Cuban refugee, Tony Montana, in a race to the top of his mob game. It ends badly, but we have a legendary cinematic experience watching it unfold.

In Scarface, Tony Montana smokes classic Parejos, which are defined by the long, cylindrical and dark shape.

The Psycho of American Psycho_Partick Bateman

Hollywood makes a point of adding menace and poise in the same shot to classic villain types. Even if those villains are debut in dark comedy films as satirical archetypes of cruelty and the ridiculous.

We see a lot of this with Patrick Bateman in American Psycho. About the business of a killing spree,  the Psycho smokes a Parejo over a body he has just dropped. Bateman takes his profession with an ultra sense of the serious. After all, the murder of homeless guys spree was inspired in a vanity fit over his work rival’s business card.

Independence Day, Steve Hiller

Steve Hiller didn’t ask for the alien-battling life. It just found him one day and threw him head over heels into an epic battle for planet Earth that was also one of the highest grossing films of 90s box offices. After having just about enough of it from the alien infestation, Hiller decides to stop for a smoke.

He sports a Parejo in that scene. The blend-type isn’t entirely clear, but we have an idea. In 98, Baltimore Sun posted this article condemning Hollywood tobacco use. They cited a pitch of Cuesta Rey cigars from J.C. Newman as the blend supplied to Independence Day’s production team. The brand identifiers were taken out of the shot to avoid the same kind of backlash that eventually happened anyway.

Jeff Goldblum’s genius character touted a victory smoke all the same. If one thing can be said about the alien-battling cast of  Independence Day, they have a refined taste in smokes.

James Bond

Agent 007 could have blown his super-spy cover just by his cigar enthusiasm. Throughout the films, some of his special devices take on cigar themes. A breathing tube in the shape of a cigar canister is gifted him for a special mission in one of the titles. It serves as a comedic gesture throughout.

Finally, there comes that moment where the all-time spy is finally about to take his smoke break. He’d waited in earnest for that Romeo y Julieta Churchill, a blend of Cuban that doesn’t require a great deal of aging to be at its best.

Tony Soprano-The Sopranos

This was actually an HBO show and not a Hollywood film. We still would be remiss to leave out the legend of Tony Soprano. The patriarch of the series’ infamous mob dynasty was a trendsetter throughout the shows run for a plethora of premium cigars and blends.

Tony Soprano left such an enduring impact on cigar enthusiasm that the premium brands released special flavors in his honor.

John “Hannibal” Smith, The A-Team

The original Hannibal from the A-Team TV series was featured frequently with his choice cigar. Portrayed by George Peppard, the team-leader was a trope of confidence and class.

The Reboot film in 2010 features a Hannibal who smokes hand-rolled cigars. The team-leader who loved it when a plan came together, Hannibal was portrayed by Liam Neeson in the reboot. Touting the full-swing of genius, Hannibal breaks out of prison through a crematorium, tells a classic “Devil walks into this bar” joke, and completes terror-fighting feats of daring with his bizarre but brilliant team of renegade career soldiers.

Xenia Onatopp

The femme fatale from the James Bond’s universe features in GoldenEye. This Russian villainess crushed a man to death between her thighs. Homicidal and crafty, she drags Bond over a game of cards in their first scene together.

 Vicious though she is, Xenia has an excellent choice of personal passions_ cigars. She is featured smoking her iconic cigar in the scene she meets James Bond and all throughout the film.

We are offering the Finest Cuban Cigars Online with the greatest variety and an Excellent Customer Service. We have been within the Internet Cuban Cigars Industry since 1990′s. This is our Family’s tradition from generation to generation working on the excellence of Cuban Cigars since then. It is the heritage of our ancestors that makes us stand out in this great market. Our Habanos are carefully hand-rolled by professionals only. Our main focus is to serve Latin America, Canada, and Europe. Our high quality is 100% Guaranteed by Habanos S.A.

Visit our Online Cigar Store and see our Premium Habano Selection. The tobacco plant originally came from South America. Even though it’s impossible to state exactly when it was brought to the largest island in the Antilles, it can be said that happened between 3000 and 2000 B.C. The aborigines considered tobacco a miraculous medicine and an essential element in their religious, political and social ceremonies. It was a part of their agriculture and an inseparable adjunct of life. Europeans were introduced to this plant, a source of great physical and spiritual pleasure when they first reached the Americas. It didn’t take long for the Old Continent to develop a veritable passion for it. As if only to be expected, Spain had the most smokers who were also the first to be subjected to terrible punishments for smoking. Their habit later spread to Persia, Japan, Turkey, and Russia, where the cruelest punishments were established. Curiously, as bans on smoking gained ground, tobacco was increasingly used for medicinal purposes. On April 11, 1717, King Philip V established a royal monopoly on tobacco-growing in Cuba a decision which has gone down in history as the Estanco del Tabaco. Tobacco-growers who opposed the onerous law lost their lives.

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Limited/Regionals

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Bolivar

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Cohiba

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Cuaba

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Diplomaticos

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El Ray Del Mundo

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Flor-de-Cano

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Fonseca

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Foundation Cigars

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Guatanamera

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H-Upmann

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Hoyo de Monterrey

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Jose Y Piedra

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Juan Lopez

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La Flor Domicana

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La Gloria Cubana

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Montecristo

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Partagas

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Por Larranaga

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Punch

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Quai Dorsay

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Quaintero

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Rafael Gonzalez

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Ramon Allones

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Romeo-y-Julieta

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San Cristobal

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Sancho Panza

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Trinidad

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Vegas Robaina

[/ux_text] [/col] [col span=”2″ span__sm=”6″ align=”center” hover=”focus”] [ux_image id=”1589″ image_hover=”zoom-long” depth_hover=”2″ link=”https://expresscigarsdistrict.com/product-category/flor-de-cano/”] [ux_text text_align=”center”]

Flor-de-Cano

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Vegueros

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